Flexible Riser Inspection

External inspection for annulus flooding detection and flexible riser integrity assessment

TSC Subsea provides non-intrusive inspection of subsea flexible risers using Acoustic Resonance Technology (ART). Deployed externally using our ARTEMIS® robotic system, ART can detect liquid ingress into the riser annulus and provide inspection data to support assessment of flexible riser integrity.

Our inspection methods have been qualified for a range of flexible riser designs, including insulated risers, with offshore experience in shallow and deep water.

Understanding Riser Integrity

Flexible risers rely on multiple layers to provide pressure containment, tensile strength and protection against the subsea environment. The outer sheath prevents seawater from entering the annulus, where the steel armour wires are located.

Damage to the outer sheath can allow seawater to enter the annulus, increasing the risk of armour wire corrosion and potentially affecting the riser’s long-term integrity.

Detecting annulus flooding and understanding its condition are therefore important parts of flexible riser integrity management, helping operators identify potential concerns and determine whether further investigation or monitoring is required.

Flexible riser inspection

External Inspection Using ART

TSC Subsea uses Acoustic Resonance Technology (ART) to assess the condition of flexible risers externally, without removing the outer sheath or accessing the annulus.

ART transmits broadband ultrasonic signals through the riser structure and analyses the acoustic response to identify changes in annulus condition, including the presence of liquid.

Deployed using our ROV-operated ARTEMIS® robotic inspection system, the technology provides recorded inspection data that can be analysed to assess annulus flooding and other condition indicators.

Inspection capabilities include:

  • Detection of liquid within the flexible riser annulus.
  • Assessment of annulus condition using acoustic response data.
  • Inspection through the outer sheath without removing protective layers.
  • Inspection of qualified flexible riser designs, including insulated configurations.

Shallow and Deepwater Flexible Riser Inspection

Water depth can influence the acoustic response of a flexible riser. As external pressure increases, the normally unbonded layers are compressed, changing how acoustic energy travels through the riser structure.

These differences need to be considered when interpreting inspection data, particularly when assessing annulus flooding and other condition indicators.

TSC Subsea has developed inspection methods and data interpretation techniques for both shallow and deepwater applications, supported by qualification testing and offshore experience at water depths exceeding 2,000 metres.

This experience allows us to account for variations in riser construction and operating conditions when assessing annulus condition.

Artemis subsea pipe scanner

Inspection Through Insulation

External insulation can make it more difficult to assess the condition of a flexible riser without removing protective materials.

TSC Subsea has developed and qualified ART inspection methods for insulated flexible risers, allowing annulus condition to be assessed through suitable insulation systems without removing the insulation or outer sheath.

This enables operators to obtain information about potential annulus flooding while reducing the need for intrusive inspection and associated preparation work. Inspection suitability is assessed against the specific riser construction, insulation materials and thicknesses.

ARTEMIS flexible riser inspection

Proven Offshore Inspection Experience

External Subsea Inspection of Flexible Risers

Flooded annulus due to an external sheath breach has proven to be one of the top failure modes of flexible riser systems. It has also been found that CO2 permeation from produced fluids can accelerate armor wire corrosion, leading to flexible riser failure.

4” of Coating no Match for ART and ARTEMIS

The purpose of the inspection was to measure effective steel thickness through 4 inches of pipeline insulations made of Glass syntactic polypropylene and injection moulded polypropylene. Scanning operations were carried out at 2000 meters water depth.

Wall Thickness & Ovality Assessments with ARTEMIS

With operating and development costs rising in the North Sea, companies are required to operate more cost-efficiently and utilise their assets effectively. With many platforms now extending production well beyond their original design life, increased maintenance is required.

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